FF100 SERIES - OSPREY Stick
Fume Extraction for Stick Welding.
Stick welding happens where the work is on site, outdoors, in tough conditions. Osprey brings the same
FF100 filtration performance to a hose-and-nozzlesetup built to handle rougher handling and harsher
environments without losing capture performance.
The KIT INCLUDES
- FF100 vacuum filter unit
- Hose
- Flexible magnetic extraction nozzle
- Stick-specific accessory kit
- Compact, flexible and portable fume extraction for stick welding.
- Flexible magnetic nozzle: Mounts to steel workpieces and fixtures in the field, repositioning quickly between passes.
- Built for site conditions: Hose and nozzle assembly designed to hold up to the handling and environments typical of Stick work.
- Stick-specific accessory kit: Fittings and hardware matched to common Stick welding setups.
- Shared FF100 platform: Runs on the same FF100 vacuum filter unit as every other line in the series, one filtration investment for every process.
Frequently Asked Questions
What is the Falcon 250 fume extraction kit?
The Falcon 250 fume extraction kit is a complete source capture welding fume extraction system. It includes the FF100 2.5HP portable vacuum unit, the Falcon 250 250-amp air-cooled MIG fume extraction torch, all adapter hardware for Tweco, Miller, and Lincoln machines, and a full set of consumables. The kit is designed for manual MIG welding operations that require fume extraction directly at the source.
What is the duty cycle of the Falcon 250?
The Falcon 250 is rated at 100% duty cycle, meaning it operates continuously without rest intervals. It is rated at 280 amps on CO₂ and 250 amps on mixed shielding gases.
Is the Falcon 250 compatible with my welding machine?
The Falcon 250 Kit includes adapters and switch cable ends for Tweco, Miller, and Lincoln wire feeders. As with all FumeFree MIG guns, the Falcon 250 can be connected to any wire feeder or machine on the market using FumeFree’s full range of connector kits and adapters. Contact us if your machine brand is not listed above.
What wire sizes does the Falcon 250 support?
The Falcon 250 Kit ships with CuCrZr contact tips and a plastic-coated liner for .035″ (0.9 mm) and .045″ (1.2 mm) wire. The included liner runs the full 16-foot (5-metre) cable length at both wire sizes. Please contact us for consumable specifications outside this range.
When should I choose the Falcon 250 over the Falcon 400?
The Falcon 250 is designed for welding applications up to 250 amps on mixed gas or 280 amps on CO₂. If your process regularly operates above those thresholds, the Falcon 400 is the appropriate choice. Both kits are available with compatible portable vacuum units and full adapter coverage. See the Falcon 400 Kit.